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re: the dreaded voltage drop
7 feb 2000
george ghio  writes:

>below is a chart or wire sizes and amps showing the voltage drop.
>wire sizes in the dashed area should not be used as over heating
>may occure.
 
the problem seems more one of wasting precious pv power. 

d inch copper wire melts at 10244d^1.5 amperes (f, below.)

(aluminum melts at 7585d^1.5 a, with 3148d^1.5 for iron and
1642d^1.5 for tin, as listed in table 39, "fusing currents
in amperes" on page 4-54 of the 1968 itt reference data for
radio engineers. i used to own an electric car with aluminum
wire links for the golf cart battery fuses, and lived in a
french house with wire fuses between binding posts...)

>voltage lost per 10 metre of route length twin wire
>                 cross sectional area of wire m sq. (square meters? :-)

approx. awg
b&s gauge  22     16    12     10    8     6     2    1

>amps-    0.4    1.8   2.9    4.6  7.9  13.5    32   49
>-------------------------------------------------------
>0.5  -  0.42   0.09  0.06  0.04  0.02  0.01  0.01  0.00
>  1  -  0.83   0.19  0.11  0.07  0.04  0.02  0.01  0.01
>1.5  -  1.25   0.28  0.17  0.11  0.06  0.04  0.02  0.01
>  2  -  1.67   0.37  0.23  0.14  0.08  0.05  0.02  0.01
>2.5  -  2.08   0.46  0.29  0.18  0.11  0.06  0.03  0.02
>  3  -  2.50   0.56  0.34  0.22  0.13  0.07  0.03  0.02
>  4  -  3.33   0.74  0.46  0.29  0.17  0.10  0.04  0.03
>  5  -  4.17   0.93  0.57  0.36  0.21  0.12  0.05  0.03
>7.5  ----------1.39  0.86  0.54  0.32  0.19  0.08  0.05  
> 10  ----------1.85  1.15  0.72  0.42  0.25  0.10  0.07
> 15  ------o---2.78  1.72  1.09  0.63  0.37  0.16  0.10
> 20  ------o---------2.30  1.45  0.84  0.49  0.21  0.14
> 25  ------o---------2.87  1.18  1.05  0.62  0.26  0.17
> 30  ------o------o--------2.17  1.27  0.74  0.31  0.20
> 40  ------f------o--------2.90  1.69  0.99  0.42  0.27
> 50  -------------o-----o--3.62  2.11  1.23  0.52  0.34
> 75  -------------o-----o--------3.16  1.85  0.78  0.51
>100  -------------o-----o--------------2.47  1.04  0.68
 120               f      
 240                     f 
 330                           f
 480                                 f
 680                                       f
1340                                             f
1600 amperes                                           f

we might say wire overheats when the insulation temp reaches 180 c on a
40 c day. that's a 250 f temperature rise, with an area of about 2.7 ft^2
for a pair of small 10 m wires, and a still air film thermal conductance
of 1.5 btu/h-f-ft^2, or a total thermal resistance of 0.244 f-h/btu, so
we might say overheating occurs when 250 = 2x3.41vax0.244, or va = 150 w,
as noted in the first o's above...

nick




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